Nixie Pipe – Modern Day LED Nixie Tube

Nixie Pipe is my interpretation of a modern day Nixie Tube – the cold-cathode vacuum gas-filled tubes from the 1960s.

The project came about when I decided to make a clock for my kitchen, with specific requirement for an egg timer function! I’ve always wanted to make a Nixie Tube clock but having completed a Nixie Tube project recently and one pipe failing after around 6,000 hours, I wanted to come up this something better. Something that didn’t require high voltages, special driving circuitry, could be easily interfaced and was modular, but which maintained the unique visual depth of a Nixie Tube. Continue reading Nixie Pipe – Modern Day LED Nixie Tube

Wooden Bits – Binary Clock

Wooden Bits Gif

I’ve been meaning to make a binary wall clock for a while and to also try out kerf bending with the laser cutter. What put me off creating kerf bends before I found OpenSCAD, was the manual creation of all the lines in the right places. It’s the kind of repetitive, uniform task computers were made to do.

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Laser Cut Adaptable Wire Dispenser in OpenSCAD

I wanted a wire dispenser that wasn’t fixed in place so I could move it to where I was working. To my surprise, such a thing doesn’t exist (I couldn’t seem to find fixed ones either, other than using a kitchen towel rail). Keen to put my new found love for OpenSCAD to use, I set about making such a thing.

The `projection()` command in *OpenSCAD* allows one to easily create 3d objects that can be exported as 2d .dxf for printing
The projection() command in *OpenSCAD* allows one to easily create 3d objects that can be exported as 2d .dxf for printing

OpenSCAD really suits this type of design requirement; something that is going to need to scale user defined variables (the wire reel in this case). I didn’t want to create a design for 6 wire reels from a specific manufacturer, then find they change their spindle, or I decide I need more reels. It’s particularly hard scaling a laser cut box because of all the teeth/dents that slot it together. With a GUI based CAD program, you’d send hours fiddling around with the spacings/length or trying to create patterns – then still ending up with bits that don’t fit together! This is actually my second project in OpenSCAD that I’d bashed together quickly. I’ve got another more complex project to document too.
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Laser Cut Battery Powered Bluetooth Speaker

I wanted to create a special birthday present for my girlfriend, whom had no speaker system. I decided a battery powered Bluetooth speaker would be neat, and having just learnt use of the laser cutter I came up with a layered design.

I created a mock up in SketchUp, which I used to visualise the layers together and make sure it would work.
I create a mock up in SketchUp, which I used to visualise the layers together and make sure it would work.

The internals consist of a 2x15W RMS digital amp, 2x15W 80 cones, a Bluetooth module, 1800mAh NiMH battery and a basic fast charger – plus a few voltage regulators to bring everything together. It’s all wired so that you can charge while plugged in and still play, and turn the Bluetooth on and off. Finally it’s all insulated with sheep’s wool I had left from doing my van. I found the insulation helped reduce reverberation (probably due to the thin layers) that muddied the mid-ranges. One thing I like about it is that the front and back can be easily changed: the front grill pattern to change the look and the rear could be tuned to include a bass port for better bass response.

I fairly pleased with the result and might start producing them if there is enough interest.

Audi TT Vent iPhone Mount

A render of my first idea that I created in SketchUp
A render of my first idea that I created in SketchUp

I wanted a place to mount my phone, to use for navigation, a bluetooth music player and handsfree in my Audi TT. The sloping windscreen makes it impossible to mount anything and the curved dashboard makes it difficult there too. Plus I wanted something neat, not a naff eBay mount and also an excuse to toy around in SketchUp.

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Long-Range Coastal Autonomous Underwater Vehicle (AUV)

AUV with logo

The second semester of the third year of my Mechanical Engineering degree was a group design project. My group of six was tasked with the design of a coastal autonomous underwater vehicle (AUV). I was assigned design of the gliding sub-system (a long-range AUV it had to optimise energy use) and was also the business manager (as part of the project we were required to develop a business plan).

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