I wanted to create a special birthday present for my girlfriend, whom had no speaker system. I decided a battery powered Bluetooth speaker would be neat, and having just learnt use of the laser cutter I came up with a layered design.
The internals consist of a 2x15W RMS digital amp, 2x15W 80 cones, a Bluetooth module, 1800mAh NiMH battery and a basic fast charger – plus a few voltage regulators to bring everything together. It’s all wired so that you can charge while plugged in and still play, and turn the Bluetooth on and off. Finally it’s all insulated with sheep’s wool I had left from doing my van. I found the insulation helped reduce reverberation (probably due to the thin layers) that muddied the mid-ranges. One thing I like about it is that the front and back can be easily changed: the front grill pattern to change the look and the rear could be tuned to include a bass port for better bass response.
I fairly pleased with the result and might start producing them if there is enough interest.